TL-2100

TL-2100

TL-2100 is a premium carbon-graphite composite developed for thin, lightweight, and exceptionally strong custom functional foot orthotics. This high-performance material delivers superior control, durability, and comfort, with a variety of rigidities available to meet different support needs without adding bulk. As a graphite thermoplastic and top-tier acrylic-based composite, TL-2100 offers a sleek design that outperforms thicker plastics while maintaining excellent functional control and long-term reliability.

Semi-Flexible (1.8mm)

Product # Thickness Sheet Size
101531 1.8mm Size 1 (3″ x 7″)
101533 1.8mm Size 3 (3.5″ x 7.5″)
101534 1.8mm Size 4 (4″ x 8″)
101535 1.8mm Size 5 (4″ x 8.5″)
101536 1.8mm Size 6 (5″ x 9″)

Semi-Rigid (2.2mm)

Product # Thickness Sheet Size
101521 2.2mm Size 1 (3″ x 7″)
101523 2.2mm Size 3 (3.5″ x 7.5″)
101524 2.2mm Size 4 (4″ x 8″)
101525 2.2mm Size 5 (4″ x 8.5″)
101526 2.2mm Size 6 (5″ x 9″)

Rigid (2.8mm)

Product # Thickness Sheet Size
101511 2.8mm Size 1 (3″ x 7″)
101513 2.8mm Size 3 (3.5″ x 7.5″)
101514 2.8mm Size 4 (4″ x 8″)
101515 2.8mm Size 5 (4″ x 8.5″)
101516 2.8mm Size 6 (5″ x 9″)

Ultra (2.8mm)

Product # Thickness Sheet Size
101544 2.8mm Size 4 (4″ x 8″)
101545 2.8mm Size 5 (4″ x 8.5″)
101546 2.8mm Size 6 (5″ x 9″)

The TL-2100 material should be protected from moisture exposure, as prolonged humidity can affect performance. Before leaving the manufacturing facility, each batch is thoroughly dried, inspected, and sealed in protective plastic. Upon receipt, the following handling guidelines are recommended: keep all material sealed in its plastic bag; avoid exposing it to environments above 20% relative humidity for more than eight hours; and store any unused pieces in a re-sealed bag or in a desiccator cabinet with active desiccant. For fabrication, heat TL-2100 in a convection oven at 380-400°F for approximately 4-6 minutes to achieve optimal molding conditions.

All units are sealed in packs of 10 (5 pairs) by the manufacturer. All sizes and grades may be combined with TL-2100 materials to qualify for quantity discounts.